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Itala GP Car 1926


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#1 blueprint2002

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Posted 06 January 2021 - 09:53

Among the innovative and/or unusual design features of Itala’s Grand Prix car, perhaps the most radical was the method of induction of the charge into the cylinders. Here are two contemporary descriptions:

The Autocar, 25-6-26

…Another interesting feature of this engine is the method of supercharging and of scavenging the cylinders. On the rear of the mainshaft is a Roots blower, driven through a flexible coupling, which draws air through a filter, and is in tandem with the Bosch electric lighting generator. The blower, however, is independent of the carburettors, and is made use of merely to supply compressed air to the cylinders, through ports at the bottom of the cylinder barrels, uncovered by the pistons at the end of the stroke. Compressed air entering at the end of the firing stroke scavenges the cylinder, and, at the end of the induction stroke, air is admitted to dilute the mixture to the correct degree.

Automotive Industries, 15-7-26

....Another unusual feature of the engine is the supercharger arrangement. Driven off the rear of the crankshaft, through a flexible coupling, is a Roots blower which takes its air through an American cleaner. Instead of being connected up with the carburettors, the blower supplies compressed air to the cylinders through ports uncovered when the piston is nearing the bottom of its stroke. The air driven into the cylinders at the end of the firing stroke forces the spent gases through the exhaust valves, while the air admitted at the end of the intake stroke dilutes the very rich charge supplied by the carburettors and changes it into an explosive mixture.

Comment:

Scavenge ports near the bottom of the liner are standard practice in the modern low-speed, two-stroke marine diesel, though in this case exhaust valve(s) only is/are provided at the cylinder head, thus giving “Uniflow” scavenging (as opposed to earlier schemes of cross-flow or loop scavenging). Such ports on a four-stroke engine, which is also provided with normal valves in the cylinder head, are surely unique.

But this also means certain difficulties. When the piston is in the upper part of its stroke, preventing the supercharge air from entering the crankcase is problematic, unless the piston is inordinately long, and equipped with one or two rings low down on the skirt; naturally the liner must also then extend a long way down, which in turn, necessitates a very long connecting rod. Which of course means a tall and heavy engine.

Also, since the supercharger delivers air to the cylinder twice in every cycle, it could consume more power than the usual, in which only one delivery per cycle is provided. This is not insignificant: power consumption of the mechanically driven supercharger is known to be of the same order as the net power output of the supercharged engine, hence there might not be a net benefit in this case.

There would also appear to be difficulty in charge preparation: thorough dispersal and evaporation of the fuel droplets, which would naturally be larger and more plentiful in the very rich mixture, as would be drawn through the carburettor. And with very little time, within the cylinder, to achieve this. That’s in addition to low volumetric efficiency, because the inlet valve open period would necessarily have to be restricted, to allow for the scavenge port open period. The unusual valve arrangement, with their axes at right angles to the cylinder axis, could not have helped in this respect, either.

Much of this speculation could be resolved by a cross-sectional drawing of the engine, and some more by a port/valve-timing diagram: does anyone have one which can be reproduced here without breach of copyright? Or even a description that provides more detail than those I have quoted above? Incidentally, the content and sequence of both these, betrays their origin: surely from a press release by the company.  



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#2 10kDA

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Posted 06 January 2021 - 21:59

This sounds seriously strange. I'm sure a picture would be worth more than one thousand words to describe the setup. The engine in Itala's 1927 car might be an indicator of how effective the 1926 engine was.



#3 Roger Clark

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Posted 07 January 2021 - 09:19

There are photos, cutaway drawings and a description of the engine in Karl Ludvigsen’s book The V12 Engine. He says: “Down at the base of its Vee was another camshaft, this one controlling vertical valves that admitted air to ports in the base of the cylinders from a central manifold fed by a nose-mounted vane-type blower”. Does this camshaft resolve the issue of air entering the crankcase?



#4 blueprint2002

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Posted 08 January 2021 - 10:33

There are photos, cutaway drawings and a description of the engine in Karl Ludvigsen’s book The V12 Engine. He says: “Down at the base of its Vee was another camshaft, this one controlling vertical valves that admitted air to ports in the base of the cylinders from a central manifold fed by a nose-mounted vane-type blower”. Does this camshaft resolve the issue of air entering the crankcase?

Thanks, Roger. That would certainly do it, at the expense of additional mechanism, with the usual attendant penalties. The location of those valves, not far from the apex of the V, would probably mean a small flow area and a tortuous flow path, again impairing the breathing. It is beginning to be clear why the car was never raced: a great pity because it certainly looked the business.

And now I guess it's time I acquired a copy of that book.



#5 Doug Nye

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Posted 08 January 2021 - 10:55

ITALA-1926-1100-V12-SECTION-GIULIO-CESAR[/url]

 

Cross-section of Giulio Cesare Cappa's intriguing little 1100cc Itala V12.

 

DCN


Edited by Doug Nye, 08 January 2021 - 10:57.


#6 blueprint2002

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Posted 10 January 2021 - 00:48

[/url]

 

Cross-section of Giulio Cesare Cappa's intriguing little 1100cc Itala V12.

 

DCN

Thank you Doug for the drawing.

What an extraordinary design. 

Initial assembly and adjustment of that row of scavenge valves, low down within the V, couldn't have been easy. And servicing must have been a nightmare.

Even the valves in the cylinder head appear inaccessible. 



#7 Doug Nye

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Posted 11 January 2021 - 09:45

Giulio Cesare Cappa had been one of the Fiat engineers working under director Fornaca on their early 1920s competition car designs. He had a falling out with Fornaca and left to set up his own engineering design consultancy company, in effect as a freelance.  

 

An interesting sidelight on the front-wheel drive Itala project is that Cappa's associate (or assistant) engineer Antonio Pichetto joined Bugatti around 1931 to complete their 4-wheel-drive Type 53 design, prompted by Cappa.  Pichetto subsequently became a key designer at Molsheim, also being credited with detailing such body styles as the startling Type 57G 'Tank' sports cars which won the French and Marne GP sports car races of 1936, set speed records at Montlhéry, and ultimately won Le Mans in 1937 and 1939.

 

Cappa - in addition to his Fiat background - is also credited with work on design projects for Ansaldo, OM, Breda, Caproni, Piaggio, Alfa Romeo, Le Lorraine and Westinghouse.  He was very active in the aircraft industry, and from 1934-39 was President of the Aeronautical Technical Studies Littoria (STAL) organisation, based at his home, in Via Pier Carlo Boggio 24, Turin, "but without great success" 'tis said. He was widely regarded as having been a brilliantly inventive man, and had many patents to his name, dating from 1905 to 1951.  He died in his native town of Voghera in 1955.

 

I also have some misty memory of a theory - so far as I know unproven - that subsequent to the Itala period, Cappa contributed much to the Maserati brothers' engine designs, hidden behind a cloak of anonymity due to a legally-binding severance agreement he had reached either with Itala's financial backers or those of a subsequent employer/client company.  Such top-grade formal qualifications and experience as his would perhaps have been invaluable to the less than formally well-qualified Maserati brothers when it came to their products proving as effective as they did through the 1930s.

 

Can anyone throw further light on this aspect of Cappa's frenetic career...?

 

DCN


Edited by Doug Nye, 11 January 2021 - 10:01.


#8 cpbell

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Posted 11 January 2021 - 11:44

Giulio Cesare Cappa had been one of the Fiat engineers working under director Fornaca on their early 1920s competition car designs. He had a falling out with Fornaca and left to set up his own engineering design consultancy company, in effect as a freelance.  

 

An interesting sidelight on the front-wheel drive Itala project is that Cappa's associate (or assistant) engineer Antonio Pichetto joined Bugatti around 1931 to complete their 4-wheel-drive Type 53 design, prompted by Cappa.  Pichetto subsequently became a key designer at Molsheim, also being credited with detailing such body styles as the startling Type 57G 'Tank' sports cars which won the French and Marne GP sports car races of 1936, set speed records at Montlhéry, and ultimately won Le Mans in 1937 and 1939.

 

Cappa - in addition to his Fiat background - is also credited with work on design projects for Ansaldo, OM, Breda, Caproni, Piaggio, Alfa Romeo, Le Lorraine and Westinghouse.  He was very active in the aircraft industry, and from 1934-39 was President of the Aeronautical Technical Studies Littoria (STAL) organisation, based at his home, in Via Pier Carlo Boggio 24, Turin, "but without great success" 'tis said. He was widely regarded as having been a brilliantly inventive man, and had many patents to his name, dating from 1905 to 1951.  He died in his native town of Voghera in 1955.

 

I also have some misty memory of a theory - so far as I know unproven - that subsequent to the Itala period, Cappa contributed much to the Maserati brothers' engine designs, hidden behind a cloak of anonymity due to a legally-binding severance agreement he had reached either with Itala's financial backers or those of a subsequent employer/client company.  Such top-grade formal qualifications and experience as his would perhaps have been invaluable to the less than formally well-qualified Maserati brothers when it came to their products proving as effective as they did through the 1930s.

 

Can anyone throw further light on this aspect of Cappa's frenetic career...?

 

DCN

Wasn't the 1939 Le Mans winner a Type 57C?


Edited by cpbell, 11 January 2021 - 11:45.


#9 D-Type

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Posted 11 January 2021 - 15:26

This was clearly a period of innovation and experimentation in Italy.  Witness Fiat's successful 806 U-12 engine and the planned Type 451 6-cylinder, 12 opposed piston 2-stroke which had reached prototype stage when Fiat abruptly withdrew from racing.



#10 10kDA

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Posted 11 January 2021 - 22:50

[/url]

 

Cross-section of Giulio Cesare Cappa's intriguing little 1100cc Itala V12.

 

DCN

Thanks for posting, Doug.



#11 Ray Bell

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Posted 12 January 2021 - 02:01

An absolutely intriguing little engine...

 

I'd never heard of this before, it's great that it's been brought to our attention here. I agree with the notion that assembly must have been difficult down there in the Vee, but maintenance shouldn't have been so bad as the valves weren't exposed to any fire.

 

Sr. Cappa seems to have liked keeping cam grinders in work.